Transformers are frequently overlooked. Transformer breakdowns occur in rare cases, but when they happen, the consequences can be terrible. The cost of your operation being without electricity is the most significant impact of an unforeseen failure. How long can you go without power at your facility? If you’re a distribution transformer manufacturer in India, every hour of downtime might cost you more money and also lose revenue.
Other facilities may have emergency measures in place, like generators, but the cost of fuel alone for many of them is thousands of rupees each hour. If you are worried about the fuel costs, install the transformers to save money.
Installing the transformers is an easy task, but maintaining it properly is the tough task. If you would like to take care of transformer maintenance, then here are answers to top 8 FAQs about transformers you need to know.
Top 8 transformer FAQs
- What is the age of your transformer?
The largest factor in unanticipated failures is the age of your transformer. A well-built transformer should endure for a long time, but if you don’t invest in one, you could be in for some problems. The insulation in your device degrades over time due to dirt accumulation and heavy use. If your transformer is more than 20 years old, it’s important to check its condition to avoid being caught off guard by an unexpected breakdown.
- Has your transformer ever been damaged?
If you’ve already had an outage, it’s possible that your transformer has a problem or was damaged by a sudden voltage surge when the electricity was restored. Furthermore, some accidents may occur without your knowledge, weakening your transformer in the process.
Are you tired of the faulty transformers? Vajra Transpower is one of the best transformer manufacturers in Hyderabad that provides reliable and high-quality service.
- How clean is your transformer?
Dirt, dust, and residue can shorten your transformer’s life, safety, and performance. This deposit can weaken the insulation over time, causing your transformer to run hotter than it should. This may reduce its lifespan. If your working environment is particularly filthy, or your transformer is not housed securely, you should consider replacing it as soon as possible.
- How well is your transformer installed?
Your transformer’s performance and longevity could be harmed by a faulty installation. If your transformer is experiencing any of the following problems, you should inspect it more closely:
The electrical hookups were not thoroughly cleaned after varnishing — Your transformer’s base is sitting directly on concrete or steel, with no rubber feet (as opposed to flexible braided shunts between bus bars).
Vajra Transpower is suggesting that you be conscious while installing a transformer whether it is placed correctly or not.
- Have you increased the transformer capacity since installation?
Transformers are designed to withstand a specific level of power. If your unit is already at capacity and you want to add more power, you risk pushing it past its limits and causing an unforeseen failure.
- When was your transformer last maintenance done?
Regular inspections guarantee that your transformer is free of anything that could compromise its longevity, safety, or performance. Have you run any recent testing on the transformer to detect any abnormal behaviour? If not yet, go and get for the transformers tests. And you can also avail the best electrical power transformer dealer in Hyderabad. Vajra Transpower is the hub to all types of transformers with high standard quality.
- What is your transformer’s power factor?
It may be difficult to locate your purchase order, but it is possible that it is recorded someplace. A purchase order will usually not include the power factor, but a test report should. One from the manufacturer or one from a licensed electrical testing company’s acceptance testing. The power factor test determines whether the transformer’s insulation is dry. Although the legal limit for transformers is 1%, the majority of transformers are at or near that level, suggesting a lower quality transformer with a shorter life and less efficient performance. Vajra dry-type transformers are manufactured to a consistently high standard, and the lower your score, the better the safety, longevity, and performance.
- What will be your next plan if your transformer fails?
What if your transformer unit failed unexpectedly today? How long could your business operate without electricity? How much would each day without power cost you? Unexpected outages may be expensive — how much money would you lose per hour if your power went out? Generators are an alternative in an emergency, but they are highly costly. Simple precautionary steps can help you avoid a costly surprise failure.
If you can’t answer some of these questions, it’s time to have a look at your transformer. Vajra Transpower would be delighted to discuss the condition of your transformer and assist you in developing a plan to avoid failure and keep your business functioning. We’re also delighted to state that it’s one of the greatest electrical transformer dealers in Hyderabad.